Insul-Vapor Soundproof Coiling Doors 2017-07-20T13:29:50+00:00

Alpine® Insul-Vapor® Soundproof Coiling Doors

Steel Front Slat Soundproof Doors With /PVC Backing

Product Features

  • Specially constructed door for vapor insulation
  • Made with hard, weather resistant PVC backing
  • R-Value of 8.0

  • Internal hood baffle prevents infiltration through header
  • Available for custom wind load designs
  • Torsion spring counterbalance assembly
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APPLICATION USE
This door is Insulated, Sound Protection, Warehouse Facilities, Storage Buildings, Boating Marinas.

BOTTOM BARS
Bottom Bars for Commercial Shutters and Soundproof Rolling Doors can be Brass, Copper, Galvanized, Aluminum, Stainless Steel, Hot Rolled Steel, Powder Coated, Weather Strip, Brush/Smoke Seal, Pneumatic Edge, Electric Edge, Wireless Edge, Double Angle, Slide Lock.

BRACKET PLATES
Soundproof Doors have Bracket Plates that can be Brass, Copper, Hot Rolled A36, Stainless Steel, Galvanized, Powder Coated, Stop Lock Bearing, Internal Charge, Charge Wheel, Motor Prep., Chain Gearing, Thru-Wall Drop Plate, Round Bracket, Square Bracket, Hex Bracket, Single Gear Reducer, Double Gear Reducer.

COUNTERBALANCE ASSEMBLY
Soundproof Coiling Doors can be Hot Rolled A36, Galvanized, Stainless Steel, Torsion Spring, Life Cycle 17.5 to 400M, Welded Tabs, Taped Holes, Redi-Tube Motor, Thru-Shaft Push-up, Inside Charge, Lock Shaft Collar, Keyed, Bolted.

CURTAIN OPTIONS
Door curtains for Soundproof Coiling Shutters may be Brass, Copper, Galvanized, Stainless Steel, Aluminum, Galvalume, Prime Painted Galvanized, Powder Coated, Stamped Endlock, Cast Endlocks, Windlock Option, Brass Endlock, Teflon Endlock.

GUIDE MATERIAL
Soundproof Rolling Doors have Guide Material that can be Brass, Copper, Hot Rolled A36, Stainless Steel, Aluminum, Galvanized Steel, Powder Coated, Structural Angles, Roll Formed Angles, Weather Stripping, Brush/Smoke Seal, Chain Lock Box, Electric Interlock, Heat Tracing, Teflon
Lining, Tube Mounting, Pack Out Angle, Flat Plate Mount.

HOOD/COVER
Soundproof Coiling Shutters and Commercial Shutters can be Brass, Copper, Galvanized, Stainless Steel, Aluminum, Galvalume, Prime Painted, Powder Coated, Hood Baffle, Lintel Seal, Back Fascia, Tension Cover, Operator Cover, Round, Square, Hex, Side End Cap, Motor Cover, T.O.C. Cover, F.O.C. Cover, F.O.W. Cover.

MATERIAL STYLE
Soundproof Doors can be 22 Gauge, 20 Gauge, 18 Gauge.

OPERATION OF DOOR
Soundproof Coiling Doors can be Chain, Motor, Hand Crank, Redi-Master, Redi-Lift, Chain Gear Reducer, Euro-Drive.

Contact us today to find out which Alpine® solution is right for you!

Disclaimer: All data provided on this website is to be used for information purposes only, and is subject to change without prior notice. Alpine shall not be liable for technical or editorial errors or ommisions contained herein, nor for direct, incidental, consequential or any other damages resulting from furnishing, performance, or use of this information, even if Alpine Overhead Doors, Inc. has been advised of the possibility of such damages in advance. See the additional disclaimer in our Terms of Use.

Alpine® Insul-Vapor® Soundproof Coiling Doors

Steel Front Slat With PVC Backing

AutoCAD drawings and AutoCAD details may be selected on the soundproof coiling doors. AutoCAD drawings and AutoCAD details for these commercial shutters may be selected on the CAD FILES option to the right. Click here to request a quote. Sound resistant shutters may be viewed in PDF format below. For counter shutters please refer to the item on the product screen.

The AutoCAD drawings and AutoCAD details for soundproof coiling doors comply with 08000 & 08330 construction specifications. This new slat for the commercial shutters provide for a full thermal break between the inside and outside of the slat. These sound resistant shutters are ideal for warehouse facilities, storage buildings, boating marinas and many other applications. Alpine’s patented Insul-Vapor® design allows for the manufacturing of  vapor resistant shutters that are unmatched in the industry.

To download details (PDF), please click below.

Soundproof Coiling Doors, Commercial Shutters, Sound Resistant Shutters

Face Mounted to Masonry for Soundproof Coiling Doors, Commercial Shutters, Sound Resistant Shutters
Face Mounted to Steel for Soundproof Coiling Doors, Commercial Shutters, Sound Resistant Shutters
Between Jamb Mounted (Packout) for Soundproof Coiling Doors, Commercial Shutters, Sound Resistant Shutters
Between Jamb Mounted for Soundproof Coiling Doors, Commercial Shutters, Sound Resistant Shutters

The Insul-Vapor® AutoCAD drawings and AutoCAD details are for informational purposes. They may change at any time. The CAD detail and CAD drawing reflect the options that are available to the architects and engineers compiling a drawing of soundproof coiling doors to present to contractors.  The AutoCAD detail and AutoCAD drawing will be updated regularly. Alpine’s commercial shutters are built to last!

Call Alpine today to find the sound resistant shutters that are right for you!

Disclaimer: All data provided on this website is to be used for information purposes only, and is subject to change without prior notice. Alpine shall not be liable for technical or editorial errors or ommisions contained herein, nor for direct, incidental, consequential or any other damages resulting from furnishing, performance, or use of this information, even if Alpine Overhead Doors, Inc. has been advised of the possibility of such damages in advance. See the additional disclaimer in our Terms of Use.

Alpine® Insul-Vapor® Soundproof Doors

Steel Front Back Soundproof Coiling Shutters With PVC Backing

To download specifications for Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter, please click below.

Specifications (PDF) Adobe Acrobat Soundproof Coiling Shutters, Soundproof Doors, Sound Resistant Shutter, Alpine Overhead Doors Soundproof Coiling Shutters, Soundproof Doors, Sound Resistant Shutter, Alpine Overhead Doors
Specifications (DOC) Microsoft Word Soundproof Coiling Shutters, Soundproof Doors, Sound Resistant Shutter, Alpine Overhead Doors

Model INSUL-VAPOR®
Insulated Slats
Soundproof doors

NOTE: For Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter specifications, architects must choose from a variety of options. The standard choice will be shown first in plain text followed by the options shown in [brackets] (Example “Finish: Galvanized [Powder coated] [Baked enamel]”). The specifier must make the appropriate choices and delete the others
(Example: “Finish: Powder coated”).

GENERAL

1.01 SUMMARY of  Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter

A. This section includes: [Manual] or [Electric] operated Steel and PVC Insulated Rolling Door.

1. Cycle life: Design doors of standard construction for normal use of 10,000 cycles standard [up to 400,000 cycles].

2. Design doors to withstand a windload of _____ psf.

B. Related Sections: Related to this section, but not limited to, the following for soundproof coiling shutters (based on Master Format 2004):

1. Section 01660 – Product Storage and Handling Requirements.

2. Section 04220 – Concrete Unit Masonry.

3. Section 05120 – Structural Steel.

4. Section 06100 – Rough Carpentry.

5. Section 08310 – Access Doors and Panels.

6. Section 08710 – Door Hardware.

7. Section 09290 – Gypsum Board.

8. Section 09900 – Paints and Coatings.

9. Section 26000 – Electrical.

1.02 REFERENCES for Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter

A. ASTM A 653/A 653M – Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

B. ASTM A 36 – Standard Specification for Carbon Structural Steel, Hot Rolled Steel

C. ASTM A 123 – Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

D. ASTM A 312 – Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel Pipes

E. ASTM A 240 – Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications

F. ASTM A 276 – Standard Specification for Stainless Steel Bars and Shapes

G. ASTM B 209 – Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

H. ASTM B 221 – Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

1.03 SUBMITTALS for Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter

A. Submit under provisions of Section 01300.

B. Product Data: Provide manufacturer’s standard details and catalog data. Provide installation instructions.

C. Shop Drawings: Furnish shop drawings for architect’s approval. Include elevation, sections, and details indicating dimensions, materials, finishes, conditions for anchorage and support of each door.

D. Submit manufacturer’s recommended operation, troubleshooting, and maintenance instructions for soundproof coiling shutters.

1.04 QUALITY ASSURANCE

A. Manufacturer: Rolling doors shall be manufactured by a firm with a minimum of five years experience.

B. Single-Source Responsibility: Manufacturer shall provide doors, tracks, motors, and accessories for each type of door. Secondary components shall come from a source acceptable to the manufacturer of the primary components.

1.05 DELIVERY, STORAGE, AND HANDLING of Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter

A. Deliver materials in original packaging supplied by manufacturer with intact labels. Store materials away from harmful environmental conditions and construction.

1.06 WARRANTY for Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter

A. Door Warranty: Provide one year written warranty from date of installation against deficiencies due to defects in materials or workmanship. Installer agrees to repair or replace any defects in materials or workmanship.

B. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.

PART 2 – PRODUCTS

2.01 MANUFACTURER of Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter

A. Manufacturer: Alpine Overhead Doors, Inc.; 8 Hulse Road Suite 1S, East Setauket, NY 11733. Telephone 800-257-4634 or 631-473-9300. Fax 631-642-0800.

B. Model: INSUL-VAPOR® Insulated Sound Resistant Shutter

2.02 MATERIALS:

A. Curtain:

1. Slats: Constructed of interlocking, roll-formed 2 ¾” IPB-V interlocked slats.

a) Slat/Back Cover Material:

i) Galvanized steel, G90 coating exterior (G60 interior), Structural Quality Grade C, as per ASTM A 653/ A 653 M

Finish: Galvanized [Powder coated] [Baked enamel] (Minimum coating
conforming with Coating Designation G-01 is required)

– OR –

ii) ASTM 240 Stainless steel 300 series

Finish: [Mill finish #2B] [#4 satin finish]

– OR –

iii) Aluminum

Finish: Mill finish [Clear anodized] [Bronze anodized] [Black anodized]

b) Insulation of Soundproof Coiling Shutters, Soundproof Doors and the Sound Resistant Shutter:

i) Sound and thermal barrier: Hard weather resistant PVC without filled-in core.

i) R-Value: 7.20

c) Gauge: (Per manufacturer’s standard)

i) Galvanized/Stainless: Minimum 22 gauge as manufacturer standard [20, 18, 16 gauge].

ii) Aluminum: Minimum 0.050” thick.

2. Endlocks and Windlocks (as required):

a) Ductile cast iron, hot-dip galvanized endlocks riveted (solid rivets, minimum 3/16” thick) to each end of alternate slats to prevent lateral movement and to limit slat deflection and bending stress. [Windlocks are dependent on windload and increase resistance to curtain jamming]

3. Bottom Bar of Soundproof Coiling Shutters, Soundproof Doors, Sound Resistant Shutter: (Match to slat material)

a) Two roll formed steel [aluminum] angles which extend into guides, designed to reinforce curtain bottom. (Size dependent on dimensions per manufacturer’s
standard)

i) Galvanized Steel as per ASTM A 653/ A 653 M

Finish: Gray shop prime [Powder Coated] [Baked Enamel]

– OR –

ii) ASTM 240 Stainless Steel 300 Series

Finish: [Mill finish #2B] [#4 satin finish]

– OR –

iii) Aluminum

Finish: Mill Finish [Clear anodized] [Bronze anodized] [Black anodized]

B. Guides on Soundproof Coiling Shutters, Soundproof Doors and the Sound Resistant Shutter:

1. Guides shall be designed using structural angles with a minimum thickness of 3/16”, minimum 1 ¼” slotted connections, and removable bellmouth curtain stops to allow for curtain maintenance without removal of guides. Bellmouth stops shall be flush with guide groove. Guides shall be fastened with minimum 3/8” bolts at minimum 24” o.c.

2. Material of Sound Resistant Shutter:

a) ASTM A 36 Carbon Structural Steel

Finish: Gray shop prime coat [ASTM A 123 Galvanized] [baked enamel paint] [powder coated].

– OR –

b) ASTM 276 Stainless Steel 300 Series

Finish: [Mill finish #2B] [#4 finish satin]

– OR –

c) Extruded Aluminum

Finish: Mill Finish [Clear anodized] [Bronze anodized] [Black anodized]

C. Door Support Brackets and Mounting Plates:

1. Steel plate not less than 1/4” thick. Provide ball bearings at rotating support points. Bolt plates to wall mounting angles with minimum 1/2″ fasteners. Plate supports counterbalance assembly and forms end enclosures.

a) Material:

i) ASTM A 36 Carbon Steel:

Finish: Gray shop prime coat [ASTM A 123 Galvanized] [Baked enamel paint] [Powder coated].

– OR –

ii) ASTM 240 Stainless Steel 300 Series

Finish: [Mill Finish #2B]

b) [Stop Lock bearing]: To prevent door from free falling in the event drive operation fails.

D. Counterbalance Assembly of Soundproof Coiling Shutters, Soundproof Doors and Sound Resistant Shutter: Torsion

1. Counterbalance assembly: Steel pipe barrel of a size capable of carrying a curtain load with a maximum deflection of 0.03” per foot of door width. Heat-treated helical torsion springs encased in a steel pipe and designed to include an overload factor of 25% to ensure minimum effort to operate. Sealed and pre lubricated high speed ball bearing at rotating support points. Torsion spring charge wheel for applying spring torque and for future adjustments.

a) Material:

i) ASTM A 36 Carbon Structural Steel

Finish: Gray shop prime coat [A 123 Hot-Dip Galvanized]

– OR –

ii) A 312 Stainless Steel 300 Series

Finish: Mill finish

b) Life Cycle: High Cycle springs designed to satisfy 10m through 400m life cycles. Consult engineering if height exceeds width for any cycle above 20m. (Cycle defined as one time opening and closing of door)

E. Hood of Soundproof Coiling Shutters, Soundproof Doors and Sound Resistant Shutter:

1. 24 gauge steel [.040” aluminum]. Formed to fit the contour of the end brackets with reinforced top and bottom edges. Provide support bracing for doors wider than 20 feet at every 10 feet to prevent excessive sag. Fastened to end brackets.

2. Shape: Hexagon [square] [round]

3. Material:

a) Galvanized Steel as per ASTM A 653/ A 653 M

Finish: [Baked enamel paint] [Powder coated]

– OR –

b) ASTM 240 Stainless Steel 300 Series:

Finish: [Mill finish #2B] [#4 satin finish]

– OR –

c) Aluminum

Finish: Mill Finish [Clear anodized] [Bronze anodized] [Black anodized]

4. [Fascia]: Galvanized [Stainless Steel] [Aluminum], provided where areas behind door hood are open. Materials and finish same as hood.

F. Locking of the Soundproof Coiling Shutters, Soundproof Doors and the Sound Resistant Shutter:

1. Slide locks: Provide pad lockable slide locks for latching and locking door on coil side bottom bar at each jamb extending into slots in guides. [Cylinder Locks] (Electric Interlocks recommended with motorized doors only)

2. Manual chain hoist: Provide pad lockable chain keeper on guide.

G. Weather stripping:

1. Bottom Bar: Neoprene astragal.

2. Guides: Snap-on vinyl seal.

3. Hood: Neoprene baffle.

4. [Lintel baffle]

2.03 OPERATION:

A. Opening/Closing: Manual push-up [Manual hand chain] [Manual hand crank] [Motor Operator].

B. [Manual hand chain]:

1. Provide chain hoist operator with endless steel chain, chain pocket wheel and guard, geared reduction unit, and chain keeper secured to guide.

C. [Manual hand crank]:

1. Provide crank hoist operator including crank gear box, steel crank drive shaft and geared reduction unit. Fabricate gear box to completely enclose operating mechanism and be oil-tight.

D. [Motor Operators]:

1. Choose ONE:

a) Medium-Duty, Alpine® Model Redi-Hoist™ driven by efficient V-belt primary
drive with chain/sprocket secondary. Maximum ½ hp. For use on doors up to 10’ x 10’.

– OR –

b) Industrial-Duty, Alpine® Model Redi-Lift™ driven by heavy-duty V-belt with
chain/sprocket secondary reduction. Optional auxiliary chain hoist. Maximum 1 hp. For use on doors up to 12’ x 12’.

– OR –

c) Heavy Industrial-Duty, Alpine® Model Redi-Master™ driven by heavy-duty worm gear in oil bath reduction. Standard auxiliary chain hoist. Standard ½ hp (maximum 3 hp)

– OR –

d) Redi-Tube® Tubular Motor with Built-In Manual Hand crank Overdrive. Auxiliary chain hoist not available. For use on doors up to 10’ x 8’.

– OR –

e) Redi-Midget® Gear Reduced Jackshaft Door Operator.

2. [Sensing Edges] (For double angle bottom bar): For motorized doors, sensing edges allow door to go up in case of obstruction. [Pneumatic Edge] [Electric Edge] [Wireless Edge].

a) Colors: Gray [Yellow] [Black] [White] [Yellow with black stripes]

2.04 Mounting of Soundproof Coiling Shutters, Soundproof Doors, Sound Resistant Shutter:

1. Interior face mounted on prepared opening.

2. Interior mounted between jambs and under lintel in a prepared opening.

3. Exterior face mounted on prepared opening.

PART 3 – EXECUTION

3.01 EXAMINATION of Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter

A. Verify that dimensions are correct and project conditions are in accordance with manufacturer’s installation instructions; do not proceed with installation until unacceptable conditions have been corrected.

3.02 INSTALLATION

A. Install units in accordance with manufacturer’s instructions.

B. Ensure that units are installed plumb and true, free of warp or twist, and within tolerances specified by manufacturer for smooth operation.

3.03 FIELD TESTING

A. Test doors for regular operation.

3.04 DEMONSTRATION of Soundproof Coiling Shutters, Soundproof Doors or the Sound Resistant Shutter

A. Instruct the Owner’s personnel in correct operation and maintenance of units.

3.05 ADJUST AND CLEAN

A. Clean units in accordance with manufacturer’s instructions.

B. Restore slight blemishes in finishes in accordance with manufacturer’s instructions to match original finish. Remove and provide new units where repairs are not acceptable to the Architect.

Disclaimer: All data provided on this website is to be used for information purposes only, and is subject to change without prior notice. Alpine shall not be liable for technical or editorial errors or ommisions contained herein, nor for direct, incidental, consequential or any other damages resulting from furnishing, performance, or use of this information, even if Alpine Overhead Doors, Inc. has been advised of the possibility of such damages in advance. See the additional disclaimer in our Terms of Use.

Alpine introduces Insul-Vapor® insulated slats for these soundproof coiling doors. This door has a new slat for the soundproof coiling shutters provide for a full thermal break between the inside and outside of the slat. The back of Alpine’s soundproof doors is made of hard, weather resistant PVC. The inside of soundproof rolling doors provides a full vapor barrier for thermal protection. The front slat is available in 22, 20, and 18 gauge steel, or B.S. Aluminum with a variety of finishes.

Alpine’s patented Insul-Vapor® design allows for the manufacturing of  vapor resistant commercial shutters that are unmatched in the industry.

Alpine Insul-Vapor® soundproof coiling doors curtains consist of 2 3/4″ flat slats, snap on roll formed from galvanized, optional stainless steel, or aluminum in gauges from 22 ga. to 18 ga with snap on PVC and insulated core backing. Soundproof doors can be push-up, hand-crank, hand-chain or motor operated. All operators can be adapted to specific conditions for your soundproof coiling shutters. Locking units can be provided depending on the type of door operation.

Soundproof Coiling Doors, Soundproof Coiling Shutters, Soundproof Doors

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Structural Guide with Weather Strip